Hybrid type Extrusion Blow Molding Manchine
JH Series - Same automatic producing, but it is new design, new system. Base on servo motor driving, and it is flexible to choose servo hydraulic.
Features
- High automation, high precision, high cleanliness, suitable for the mass productions that request high value-added.
- The mold movement device is driven by servo system with advantages of high speed, quiet, high precision, volume boost, yield rate increasing, and without the contamination from the hydraulic oil.
- Servo drive system for the blowing device is optional with advantages of high speed, quiet, high precision, no contamination from hydraulic oil, and is suitable for medical products, food, and cosmetics.
- Optional for hydraulic parison control or servo parison control to save energy and increase the production strength.
- Mold clamping driven by the servo hydraulic system which saves enormous power.
- Including the auto-deflashing device, so the output is the finished product without secondary procession to keep the cost reduction.
- Automatic alarm system to make sure the safety of the operator without any damage caused by the improper operation.
- Optional for the resin auto loader, automatic material recycle system, and automatic inspection system to reach the goal of comprehensive automation.
- Main components supplied by internationally famous brands from Germany, Japan, Sweden, etc. that are located globally with well after service as well as the stability and high effectiveness of the products.
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Specifications>> Single Station| Model | Screw diameter: Extrusion capacity | Cavities : Center distance | Clamping force (ton) | Clamping Stroke (mm) | Mold dimension (mm) |
|---|
| JHS-370 | 55mm:50kg
65mm:75kg | 1
2:160mm
3:110mm
4:85mm | 7 | 410 - 140 | W405 x H330 |
| JHS-490 | 65mm:75kg
75mm:100kg | 1
2:200mm
3:125mm
4:100mm | 12 | 410 - 140 | W450 x H420 |
| JHS-640 | 75mm:100kg
80mm:120kg | 1
2:200mm
3:160mm
4:125mm
6:85mm | 20 | 640 - 220 | W550 x H420 |
| JHS-800 | 80mm:120kg
90mm:180kg | 1
2:350mm
3:230mm
4:175mm
6:115mm
8:85mm | 26 | 630 - 350 | W760 x H500
|
>> Double Station| Model | Screw diameter: Extrusion capacity | Cavities : Center distance | Clamping force (ton) | Clamping Stroke (mm) | Mold dimension (mm) |
|---|
| JHD-370 | 75mm:100kg
80mm:120kg | 1
2:160mm
3:110mm
4:85mm | 7 | 410 - 140 | W405 x H330 |
| JHD-490 | 80mm:120kg
90mm:180kg | 1
2:200mm
3:125mm
4:100mm | 12 | 410 - 140 | W450 x H420 |
| JHD-640 | 90mm:180kg
100mm:250kg | 1
2:200mm
3:160mm
4:125mm
6:85mm | 20 | 640 - 220 | W550 x H420 |
| JHD-800 | 100mm:250kg
120mm:360kg | 1
2:350mm
3:230mm
4:175mm
6:115mm
8:85mm | 26 | 630 - 350 | W760 x H500 |
| JHD-1000 | 100mm:250kg
120mm:360kg | 3:275mm
4:205mm
6:135mm
8:100mm | 32 | 700 - 300 | W890 x H500 |
Canada - Automobile Air Duct
| Customer Nation: Canada | Industry: Automobile | Resin: HDPE |
| Machine Model: JHS-490D | Cavities: 2+2 (one station) | Number of station: 1 |
| Actuator Type: Hybrid (with Servo system) | Productivity: 514 pcs/hr | Product type: Air Duct |
One of the biggest auto parts manufacturing company in North America, have found Jonh Huah to solve the problem of producing air duct for auto by extrusion blow machine.
Usually the auto parts were produced by other molding field such as Injection machine combine with stretch blow molding machine, especially those product in delicate shape, high dimension precision and minimum tolerance rate. The photo of product as attached is the one the customer expects to produce by blowing process in its idea originally. To meet the consistent thickness of flat shape and dimple point are the two major challenges. In addition, it is 2+2 mold that auto-cutting is required after the blow in mold design.
By Jonh Huah’s R&D, we have come out with the solution and conquer the issue which other EBM company could not achieve. We make the idea become the reality. The success of auto-cutting in the mold mechanism makes the production increase by double while it is originally just 1+1.
After the success of the first machine, the customer place an order to buy another Jonh Huah’s machine within few month for its Mexico factory, which again demonstrate that Jonh Huah could always satisfies the customer’s need.
Taiwan - High value-added food packaging
| Customer Nation: Taiwan | Industry: Food | Resin: HDPE |
| Machine Model: JHS-370F | Cavities: 4 | Number of station: 1 |
| Actuator Type: Hybrid (with Servo system) | Productivity: 960 pcs/hr | Product type: Drinking bottle |
The customer is the large-scale packaging film manufacturer in the south of Taiwan specializes in a variety of high value-added food packaging. Since 2012, they have developed a close partnership with JOHN HUAH. JOHN HUAH has won the appreciation and recognition of Taiwan's index packaging film manufacturers for our solid and powerful machine appearance structure design, simple and flexible humanized control interface and energy-efficient integration of core units.
Through close technical exchanges and positive interaction between the two parties, JOHN HUAH has built a number of simple and efficient blowing equipment for this customer, which has been well received with continuous and stable mass production. Our automation design bring the customer a full automatic production from blowing process to leak testing and labeling process. “It is just like the fully automatic money printing machine” said the customer.
JONH HUAH will continue to focus on the concept of “Made Simple”, listening to customers' needs, aiming at providing customers with the most efficient solutions and integrating the most advanced technology to satisfy customers. The value of the brand “JONH HUAH” will be deeply rooted in every customer.
China - Thick bottom PETG bottle
| Customer Nation: Hong Kong | Industry: Cosmetic | Resin: PETG |
| Machine Model: JHD-370D | Cavities: 2 | Number of station: 2 |
| Actuator Type: Hybrid (with Servo system) | Productivity: 480 pcs/hr | Product type: Thick bottom bottle |
With over 2,500 professional employees and with a plant area of more than 90,000 square meters, located in Southern China, a large cosmetic plastic container manufacturer founded in 1993, decided to purchase JONH HUAH machine from 2002.
The outstanding feature of JONH HUAH is that our machinery is very user-friendly. Through long-term tracking of customer side, in-depth knowledge of customer's actual needs, the operation interface and electronic control system were improved to be more suitable for any technician to get started. The high MI of PETG requires the high speed and reliable machine running. The thick bottom bottle is especially with more challenge. JONH HUAH machine achieves it easily.
The biggest benifit to use EBM machine instead of ISBM or IBM machine is less cost. The EBM machine only need 1 blowing mold, and very easy to chage the weight of produts by adjusting HMI touch panel. It is really good for small amount of diversity. Our flexibility in production has increases dramatically.
Customer stated that they satisfied with JONH HUAH for reasonable machine design with operation stability and excellent production efficiency. They will continue to purchase JONH HUAH machines and introduce our competitive advantages to other customers who need it.
German - Sport Bottle
| Customer Nation: German | Industry: Water | Resin: LDPE (mixed) |
| Machine Model: JHS-490F | Cavities: 4 | Number of station: 1 |
| Actuator Type: Hybrid (with Servo system) | Productivity: 960 pcs/hr | Product type: Sport Bottle |
A renowned company for its expertise in the field of drinking water was established in German for more than 50 years has started working with JONH HUAH closely to install JHS-490 for it's Asia factory in 2017. It can produce up to 960 pcs/hr with the best quality of LDPE bottles.
In customer’s special requirement of the product quality, it needs very smooth surface without any minor line trace mark under light for visual inspection. This is very challenge. JONH HUAH worked very closely with this customer to provide all necessary services, including right solutions and key technologies to support. Through JH’s devotion on R&D for the pilot tests, the result becomes a great success.
Customer said to us : “We know the material of LDPE is not easy to handle in the blow molding process. It was amazing and they satisfied with JONH HUAH for the machine with stable quality of production which contributes to the customer’s high return on investment. Quality of Jonh Huah’s machine is comparable to European brand. And the price of Jonh Huah machine is very attractive to compete. Very high CP investment to my company. “
